The particles produced by the rapid granulator have a smooth surface, moderate hardness, and are easy to seal for storage, packaging of granules, capsule production, tablet production, etc. This machine granulates at room temperature and forms in one go. Low energy consumption, long lifespan, and a granulation rate of up to 100%. Advanced technology and low production cost make it one of the more advanced medical granule granulation equipment in China.

Main features:

1. Low noise, high output, easy operation and maintenance.

2. The screen mesh is easy to assemble and disassemble, and the tightness can be adjusted appropriately. The drum is easy to disassemble.

3. Easy to clean. The rotating drum is made of stainless steel to ensure the quality, cleanliness, and colorfastness of the processed material.

The speed can be adjusted.

Function Introduction:

This machine is driven by mechanical transmission, and under the action of friction, the drum rotates on its own. Powdered materials are discharged from the sieve holes and sent out of the machine under the positive and negative rotation of the rotating drum. Adjusting the tightness of the sieve and the speed of the drum can to some extent control the particle size and density of the particles.

This machine can make mixed wet powder into particles, crush block shaped dry materials into the required particles, and also be used for breaking and dispersing some fragile, loose, and brittle materials in the form of strips and irregularities, as a pre grinding process. Not suitable for solid, liquid, slurry, or ground use.

This machine has a simple structure and wide adaptability, and is widely used for granulation of powder raw materials in industries such as medicine, food, health products, chemicals, fertilizers, building materials, and smelting.

operate:

Preparation before operation

Material preparation: Dry powder should be mixed evenly with an appropriate amount of water. Wet materials can be dried appropriately. The material is in the form of blocks and should not be processed.

Machine preparation: Remove the glass cover of the discharge cylinder, replace the appropriate sieve, adjust the prick wheel in the handwheel to the appropriate position, run the machine empty for 1-2 minutes, and then start the machine again if there are no abnormalities.

1. Usage: Start the machine, pour the mixture into the hopper, and use the swinging effect of the rotating drum to squeeze the material through the sieve to form particles.

2 Precautions:
If the powder cannot be stopped in the powder hopper, do not use your hands to shovel it to avoid hand injury accidents. Use a bamboo shovel or park to work.

If crushed into pieces, they should be gradually added and should not be filled up to avoid excessive pressure, which may make the sieve vulnerable.

Before operation, install the glass cover of the feeding cylinder to prevent particles from coming out.

Operating skills:

When the material is dry powder, it can be directly sprayed with water and stirred slightly to make particles.

When a small amount of material has too much moisture, drying the surface of the material can also directly use this machine granule.

When the material appears in chunks, it is not necessary to crush or process the chunks, and this machine can be directly used for granulation.

Before driving, refuel all the oil gauges in the machine's casing once to improve its service life.

The oil stored in the worm gear housing should be replaced with new oil every three months, which can improve the service life of the machinery.

If you don't know the mesh size of the sieve to be used for granulation, you can first manually pelletize with the sieve.

Construction Description:

The body is an independent rectangular prism composed of three major components: bearing frame, gearbox, and machine base. The feeding hopper is connected to the bearing frame and extends outward from the machine. The front end of the machine base is designed to extend and land smoothly, so it does not need to be installed and can be placed indoors for use at will.

2 Particle manufacturing device: The rotating drum horizontal device is located under the hopper, with bearing supports at the front and rear. It rotates in reverse direction through the transmission of gears. The front bearing seat on the end face is movable. When assembling or disassembling, simply unscrew three screws to sequentially extract the front bearing seat and rotating drum. The two ends of the rotating drum are equipped with symmetrical convex coupling joints, which are not restricted by reverse alignment and are easy to install and remove.

3. Screen clamp tube: The device is made of steel pipes on both sides of the rotating drum, with a long groove in the middle. The two ends of the screen are embedded in the groove. The screen is wrapped around the outer circle of the rotating drum by rotating the handwheel, which is supported by a spur wheel and can be adjusted for tightness.

4. Gearbox: Adopting worm gear transmission with a speed ratio of 1:30, the gearbox can store oil to ensure good lubrication and no noise of the gear rod, gear and worm gear pair. The outer end of the worm gear is equipped with an eccentric rod to drive the gear rod to perform reciprocating motion, and the gear shaft meshing with the gear rod performs reverse rotation motion.

5. Machine base motor: The motor mounting plate is connected to the machine base hinge, and the other end is hinged with a nut. When the handwheel of the machine base is rotated, the adjusting screw rotates, and the nut drives the motor plate up and down to adjust the tension of the V-belt.

Maintenance:

1. Regularly inspect the components, once a month, to check whether the moving parts such as worm gears, worm gears, bearings are flexible and worn. If defects are found, they should be repaired in a timely manner and should not be forcibly used.

The machine should be placed in a dry and clean indoor environment, and its atmosphere should not contain acids or other corrosive gases that can flow through the components.

After a single use or shutdown of the machine, the rotating drum should be removed for cleaning and brushing the remaining powder in the hopper, and then installed properly to prepare for the next use.

If the machine is not in use for a long time, the entire body of the machine must be wiped clean, and the smooth surface of the parts must be coated with anti rust oil and covered with a cloth.

5. Lubrication of mechanical components